Science-Driven Solutions: Defining the Next Level of Comfort

Driven by biomechanical data, we develop multi-dimensional insole solutions that prioritize performance and comfort. Through precision 3D modeling and advanced material science, we provide expert guidance on density, hardness, and rebound characteristics tailored to your needs. Whether it's our ultra-lightweight FOAM series or high-durability support structures, we leverage meticulous craftsmanship and rigorous quality control to help brands create a truly competitive footcare experience.

Aybroad Science-Driven Insole Solutions
  • Item Name: Plastazote® LD45 & PU Dual-Layer Diabetic Orthotic Insole
  • Item Model: DBPU09
  • Item Size: 3-5# / 6-8# / 9-11# / 12-14# (Trimmable to Fit)
  • Item Description: Core Material Structure: Top Layer: Plastazote® LD45 Foam. A premium closed-cell, cross-linked polyethylene foam (Medium density, approx. 45kg/m³). It is renowned for its biocompatibility, non-toxicity, and hypoallergenic properties, making it safe for direct skin contact. Bottom Layer: High-Performance PU (Polyurethane) Foam. Provides long-lasting cushioning and superior shock absorption with excellent resistance to compression set (won't flatten over time). Full-Length Design: Specifically designed for footwear with removable original insoles, such as athletic shoes, work boots, or deep-toe-box orthotic shoes. Trimmable & Customizable: Can be easily trimmed with scissors for a precise fit. Thermoformable: In professional clinical settings, the Plastazote layer can be heat-molded to achieve a 100% custom fit to the patient’s unique foot anatomy.
  • Item Feature: Self-Molding Technology: The Plastazote material naturally contours to the user’s foot shape under pressure. This achieves "Total Contact" support, ensuring plantar pressure is evenly distributed across the entire foot. Pressure Redistribution & Shock Absorption: The dual-layer synergy effectively absorbs ground impact, eliminates localized pressure peaks, and prevents the formation of calluses, blisters, or ulcers. Friction Reduction: The top layer features a smooth, low-friction surface that prevents skin breakdown caused by rubbing—a critical factor for Diabetic Foot safety. Hygiene & Safety: Antimicrobial: Treated to inhibit the growth of bacteria and fungi, reducing odor. Easy Maintenance: Hand-washable and air-dryable to maintain a sterile foot environment. Biomechanical Alignment: Engineered with an anatomical arch support and a deep heel cup to stabilize the foot, prevent over-pronation, and improve overall walking posture.
  • Item Usage: Diabetic Patients: Prevention of diabetic foot ulcers and protection of sensitive skin. Arthritis Relief: Easing joint pain in the feet caused by Rheumatoid or Osteoarthritis. Plantar Fasciitis / Heel Pain: Providing essential cushioning and structural support. Sensitive Feet & Neuropathy: Ideal for those with peripheral neuropathy, fragile skin, or a history of foot ulcers. Prolonged Standing: High-performance fatigue reduction for workers on their feet all day.
  • Item Pack: 1 pair per bag / 60 pairs per carton.
  • Item Picture:
    Plastazote® LD45 & PU Dual-Layer Diabetic Orthotic Insole
    Plastazote® LD45 & PU Dual-Layer Diabetic Orthotic Insole
    Plastazote® LD45 & PU Dual-Layer Diabetic Orthotic Insole