Design & Development

Phase 2: Design & Development

Objective:
To validate your product design, optimize manufacturability, and prepare for stable mass production.

🔹 1. 3D Design & Technical Confirmation

We convert your concept, sample, or drawing into detailed 2D/3D designs.

This includes:

• Material selection (PU, EVA, foam, gel, etc.)
• Structure design (arch support, cushioning zones)
• Production process selection (injection, compression, thermoforming)

👉 You get:

• Clear product structure and specifications
• A solid technical foundation for development

🔹 2. Design for Manufacturing (DFM)

We optimize the design to ensure it can be efficiently produced at scale.

Focus areas include:

• Material efficiency
• Cost control
• Production stability

👉 You get:

• A design that is ready for mass production
• Reduced risk of production issues

🔹 3. Prototype Development

We create prototypes using:

• 3D printing
• CNC or sample molds

These prototypes allow you to evaluate:

• Fit and comfort
• Structure and dimensions
• Overall product concept

👉 You get:

• A physical sample to review and test
• The ability to adjust before tooling investment

🔹 4. Tooling & Mold Development

We develop necessary molds and fixtures for production.

This includes:

• Base molds for key sizes
• Custom fixtures for consistency

👉 You get:

• Stable tooling for consistent production
• Better control over product quality

🔹 5. Sample Testing & Material Compliance

We produce initial samples for internal testing and validation.

We can also support:

• Material compliance (REACH, RoHS)
• Performance testing (optional third-party labs)

👉 You get:

• Verified product performance
• Compliance support for your market

🔹 6. Final Sample Approval (Golden Sample)

After full-size tooling is completed, we produce final samples for approval.

👉 You get:

• A confirmed “golden sample”
• A clear reference standard for mass production

🔹 7. Production Preparation (SOP Setup)

Before mass production, we establish:

• Production workflow
• Quality control standards
• Packaging requirements

👉 You get:

• Consistent product quality
• Smooth transition to production