Manufacturing Capabilities: Scale · Automation · Precision Engineering
Our manufacturing system is built on a strategic automation layout and specialized production equipment, enabling us to deliver large-scale output while maintaining micron-level manufacturing precision.
We operate multiple dedicated production lines focused on our core processes—PU, EVA, FOAM, and TPU—ensuring flexible capacity allocation, stable production cycles, and consistent quality. This makes us an ideal manufacturing partner for global brands seeking reliability, efficiency, and scalability.
1. Core Production Lines & Capacity Configuration
PU Casting & Molding
- 1 fully automated circular production line
- Equipped with a dual-color injection system
(supports integrated two-color PU molding)
High-Capacity PU Production
- Up to 120 mold sets running simultaneously
- Maximum monthly capacity: approximately 480,000 pairs
This highly automated system significantly reduces manual intervention, ensuring stable chemical ratios, consistent rebound performance, and reliable product quality across large production volumes.
EVA Cold Compression Molding
- 4 semi-automatic press units
- 6 workstations per unit
EVA Forming Capacity & Pressure Control
- Up to 24 mold sets formed simultaneously
- Maximum monthly capacity: approximately 300,000 pairs
- Pressing force up to 80 tons
This setup enables deep, precise ergonomic shaping, ensuring structural stability and making it particularly suitable for orthopedic and corrective insole applications.
Heat Molded Forming
- 4 semi-automatic heat molding press units
- 6 workstations per unit
Thermoforming Precision Control
- Up to 24 mold sets formed simultaneously
- Maximum monthly capacity: approximately 300,000 pairs
Each unit is equipped with a precision temperature control system, making it especially suitable for memory foam, OrthoLite®, and other functional foam materials, ensuring that material structure and comfort properties are fully preserved during the molding process.
High-Frequency (HF) Welding
- 2 automated 30 kW high-frequency welding machines
Precision Welding Capability
- Monthly capacity: approximately 50,000 pairs
- Features stable current control and a high-sensitivity spark protection system
This configuration effectively protects high-value molds while ensuring strong, consistent, seamless welds across all HF-bonded structures.
2. Auxiliary & Post-Processing Equipment
Hydraulic Die Cutting
-
20-ton four-column hydraulic cutting press
Used for high-precision contour cutting across materials of varying thicknesses, delivering clean edges and accurate dimensions, ensuring consistent final shape and assembly precision.
Material Slitting & Cutting
-
2 material slitting machines
Designed for precise cutting and preparation of foam and textile materials prior to lamination or molding. This process improves material utilization, reduces waste, and enhances feeding efficiency for downstream production lines.
Inspection & Packaging
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1 semi-automatic adjustable inspection and packaging line
This line integrates final quality inspection, pairing, labeling, and protective packaging, improving overall efficiency while ensuring consistent visual and quality standards prior to shipment.
3. Operational Efficiency & Manufacturing Assurance
Capacity Flexibility & Scalability
Our press units are designed with a modular configuration, allowing rapid reconfiguration to support both high-volume stable production and multi-SKU, small-batch orders. Under our core process system, total combined monthly capacity now exceeds 1,000,000 pairs, enabling us to respond efficiently to market fluctuations and rapid scale-up demands.
Mold Protection & Maintenance System
We place a strong emphasis on custom mold accuracy and service life. For example, the high-sensitivity spark protection systems installed on our HF welding equipment effectively prevent abnormal damage, reflecting our long-term commitment to mold stability and dimensional consistency.
All molds are subject to regular inspection and preventive maintenance, ensuring they remain in optimal condition during sampling and production runs, allowing new projects to move quickly and smoothly into the next manufacturing stage.