Science-Driven Solutions: Defining the Next Level of Comfort

Driven by biomechanical data, we develop multi-dimensional insole solutions that prioritize performance and comfort. Through precision 3D modeling and advanced material science, we provide expert guidance on density, hardness, and rebound characteristics tailored to your needs. Whether it's our ultra-lightweight FOAM series or high-durability support structures, we leverage meticulous craftsmanship and rigorous quality control to help brands create a truly competitive footcare experience.

Aybroad Science-Driven Insole Solutions
  • Item Name:

    Medical-Grade Orthotic TPU Shell for Arch Support & Plantar Fasciitis Relief
  • Item Model:

    ZY-TPU-SHELL07 (Customizable)
  • Item Size:

    6 Sizes Available (Covering full range from Kids to Adults)
  • Item Description:

    High-Impact Injection-Molded TPU Shell. This professional-grade orthotic component is specifically engineered to provide rigid structural support for the medial longitudinal arch. Crafted from premium, high-tensile TPU (Thermoplastic Polyurethane), this shell acts as a corrective chassis to stabilize the foot and alleviate the debilitating pain of Plantar Fasciitis. Its versatile, low-profile design allows it to be used as a standalone 3/4 length support or as a hidden internal component integrated with other EVA/PU insoles for customized orthotic manufacturing.
  • Item Feature:

    Rigid Bio-Mechanical Support: The high-hardness TPU material provides a firm, unyielding bridge for the arch, preventing mid-foot collapse and maintaining proper skeletal alignment. Plantar Fasciitis Recovery: By stabilizing the arch and controlling overpronation, this shell reduces the tension on the plantar fascia ligament, promoting faster recovery and pain relief. Injection-Molded Precision: Manufactured using advanced injection technology to ensure consistent thickness, precise curvature, and long-lasting durability without deformation. Dual-Mode Versatility: * Standalone Use: Can be placed directly into shoes as a thin, effective 3/4 arch support. Integrated Component: Ideal for shoe manufacturers and clinics to use as a base support layer for full-length insoles. Ergonomic Heel Cradle: Features a deep, contoured heel cup that centers the calcaneus, providing motion control and preventing heel slippage. Ultra-Thin & Lightweight: Despite its rigidity, the TPU shell is designed with a tapered edge to ensure a seamless fit inside any footwear without adding unnecessary bulk. 6-Size Precision System: Available in 6 distinct sizes to ensure an anatomically correct fit for every foot type and arch length.
  • Item Usage:

    Corrective Orthotics: Primary solution for flat feet (Pes Planus), fallen arches, and overpronation. Therapeutic Relief: Effectively reduces foot, knee, and lower back pain by correcting the gait cycle and redistributing pressure. Footwear Customization: An essential component for high-end athletic sneakers, dress shoes, and work boots requiring enhanced structural integrity. Post-Injury Support: Provides the necessary stability for feet recovering from ligament strain or fatigue-related injuries.
  • Item Pack:

    1 PAIR PER CLEAR POLYBAG (OR BULK PACKING FOR MANUFACTURERS), 200 PAIRS PER MASTER CARTON
  • Medical-Grade Orthotic TPU Shell for Arch Support & Plantar Fasciitis Relief
    Medical-Grade Orthotic TPU Shell for Arch Support & Plantar Fasciitis Relief
    Medical-Grade Orthotic TPU Shell for Arch Support & Plantar Fasciitis Relief
    Medical-Grade Orthotic TPU Shell for Arch Support & Plantar Fasciitis Relief
    Medical-Grade Orthotic TPU Shell for Arch Support & Plantar Fasciitis Relief
    Medical-Grade Orthotic TPU Shell for Arch Support & Plantar Fasciitis Relief
    Medical-Grade Orthotic TPU Shell for Arch Support & Plantar Fasciitis Relief