Precision in Every Step, Excellence in Every Partnership.

At Aybroad, precision is more than a technical metric—it is our solemn commitment to our global partners. From initial consultations and precision mold development to scientific material selection and digitized production monitoring, we meticulously refine every stage of our collaborative process. We believe that only through absolute rigor in our operations can we deliver the exceptional product quality that earns the long-term trust of our clients.

Aybroad Precision Process and Partnership

Athlete's Foot: More Than an Itch – A Battle for the Shoe’s Micro-ecosystem

What is Athlete's Foot? Medical terms: Tinea Pedis. It is a fungal infection caused by dermatophytes. Beyond the unbearable itching, it can lead to skin cracking, blistering, and even secondary bacterial infections. As footcare experts, we know that fungi thrive in warm, damp, and dark environments—precisely the conditions found inside a poorly ventilated shoe.

 

 

I. Understanding the Categories

  • Interdigital: The most common form, appearing as moisture, peeling, or itching between the toes (especially the 4th and 5th toes).

  • Vesicular: Characterized by clusters of intensely itchy blisters on the sole or arch.

  • Moccasin (Hyperkeratotic): Causes chronic dryness, scaling, and thickening of the sole, often mistaken for simple dry skin.

 

II. Root Cause: Why Does It Keep Coming Back?

Beyond public exposure (gyms/pools), the internal shoe environment is the primary culprit:

  1. Moisture Trap: The average adult foot produces about 250ml of sweat daily. If the insole material fails to breathe, moisture saturates the stratum corneum, creating an entry point for fungi.

  2. The Greenhouse Effect: Low-quality synthetic materials trap heat, accelerating fungal colonization.

  3. Fiber Colonization: Fungi can embed themselves deep within the fibers of cheap insoles if the shoes aren't allowed to dry completely.

 

III. The Integrated Defense: Breaking the Fungal Lifecycle

  • Environmental Control (The Engineering Solution): As insole manufacturers, we disrupt the fungal habitat through advanced material science:

    • Open-Cell Technology: Utilizing materials like Ortholite or Specialized Open-cell PU. These feature interconnected micro-pores that act as a "pump" to expel moisture-laden air, keeping the footbed dry.

    • Antimicrobial Integration: We infuse Silver Ions or organic antimicrobial agents directly into the fabric or foam. This destroys fungal cell walls on contact, inhibiting growth and neutralizing odors.

    • High-Wicking Textiles: Utilizing tech-fabrics (like Coolmax or Bamboo Charcoal) that wick moisture significantly faster than standard cotton.

    • Washable & Durable Design: Our materials are engineered for frequent washing and UV exposure without losing structural integrity or antimicrobial efficacy.